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Selecting the right hardware platform lays out the foundation for performance, scalability, certification, and lifecycle cost. The wrong choice can lock a product into one ecosystem or delay its launch by months. 

“It’s very easy to mis-select the hardware. It may be too powerful and expensive for your needs, or too low-end and not suitable. You must understand your requirements and think about future expandability.”

Marko Säkkinen

Chief Embedded Software Architect at Etteplan

Why Hardware Efficiency Matters

In embedded AI, more computing power isn’t always better. True performance lies in performance per watt; that is how efficiently a device converts power into inference capability.

For fanless, battery-powered, or size-constrained systems, efficiency often determines product success. While TOPS (Tera Operations Per Second) is often cited as a measure of performance, it is a misleading metric without considering power. For embedded AI systems, performance-per-watt is the true measure of efficiency, balancing computing power against energy, heat, and size constraints. Modern platforms like Hailo or Lattice achieve exceptional efficiency through purpose-built architectures designed specifically for edge inference. 

Etteplan helps clients compare architectures based on performance-per-watt to ensure each design achieves the best possible balance between power, cost, and reliability. 

Every AI device has unique requirements for computing power, memory, connectivity, and environmental tolerance. When these are mismatched, even the most advanced algorithms can underperform. Early hardware decisions directly affect certification, scalability, and lifecycle costs. [Explore: Secure Edge AI – Building Trusted and Compliant Devices]

Key factors to consider include: 

  • Power consumption: Balancing performance with thermal and energy limits. 
  • Cost targets: Ensuring hardware aligns with the business case. 
  • Scalability: Designing room for future model updates. 
  • Certification needs: Meeting industrial, medical, or automotive standards. 
  • Use-case clarity: Defining what AI success means for the end product. 

Common Pitfalls in AI Hardware Projects

Many teams enter AI development without a clear end goal. Marko notes that some companies choose platforms simply because they are popular like NVIDIA Jetson rather than because they fit the workload. This often results in vendor lock-in, overspending, or hardware that can’t scale. 

Another frequent issue is unclear requirements. Teams rush into prototyping before defining whether the device must perform real-time inference, operate offline, or meet safety-critical standards. 

Understanding Common Edge AI Hardware Types

Choosing the right hardware starts with understanding what each processor type can do for your application. Most real-world systems use combinations of these processors for instance, an MPU for general computing, a GPU for parallel workloads, and an NPU for neural inference acceleration. In many cases, these are integrated into a single System-on-Chip (SoC) for compactness and energy efficiency. 

Hardware options for AI applications

Low-end MCUHigh end MCUMPUGPUNPU
PurposeLow power/costMid power/ costGeneral purposeParallel computeSpecialised ML
Clock speed10 MHz - 100 MHz100 MHz-500 MHz500 MHz-6 GHz500 MHz-3 GHz100 MHz-2 GHz
Memory (RAM)10 kb - 100 kb100 kB- 10 MB100 MB-100 GB100 MB-30 GB20 kB- 30 MB
Time series
Audio
Image classification-
Object detection--
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Mapping Hardware to Use Cases

Once the processor landscape is clear, the next step is to map each hardware type to your specific data and application needs. Not all AI workloads require dedicated accelerators. Ekkono and other lightweight models enable real-time inference for simple signals and even basic vision tasks on MCUs or SoCs. hardware acceleration is only required for more demanding, high-throughput, or low-latency tasks (e.g., multi-camera analytics, complex vision). 

Typical Hardware tiers:

Data/Use CaseHardware TypeExample PlatformTypical Applications
Simple signals (vibration, audio) MCU (Microcontroller)STM32 AI Predictive maintenance, sensor monitoring
Multi-sensor fusion or image classification SoC (System on Chip)
Intel Atom, Raspberry Pi class
Smart cameras, industrial gateways
Real-time video analytics or
Vision AI
NPU / GPU Accelerator NVIDIA Jetson, Intel Movidius Robotics, defect detection
Ultra-low-latency or high-volume devices FPGA / ASIC FPGA (Field-Programmable Gate Array or Application-Specific Integrated Circuit) Custom designs Automotive safety systems, medical devices

These hardware tiers illustrate how different architectures scale across data complexity, energy budgets, and performance targets.  

Different industries demand different hardware performance levels: 

  • Manufacturing: High-throughput SoCs and NPUs for real-time defect detection and predictive maintenance. 
  • Healthcare: Secure, low-latency devices performing local patient monitoring. 
  • Energy and Utilities: Edge gateways processing sensor data in remote locations with limited connectivity. 
  • Consumer and Mobility: MCUs and DSPs (Digital Signal Processor) enabling speech or gesture recognition in wearables and vehicles. 

Data Type Compatibility by Device Class

Device Type Low- Frequency Time SeriesHigh-Frequency Time SeriesAudioLow-Resolution Image
Low-end MCU LimitedLimitedNone None
High-end MCUFullFullLimitedLimited
High-end MCU with Accelerator FullFullFullLimited
DSPFullFullLimitedLimited
SoCFullFullFullFull
SoC with Accelerator FullFullFullFull
FPGA / ASIC FullFullFullFull
Edge ServerFullFullFullFull
Cloud FullFullFullFull

While the earlier table outlined common hardware tiers by application, this table provides a complementary view of data compatibility and processing capability.

While every project is unique, this matrix provides a high-level reference for matching workloads to hardware. As AI hardware evolves rapidly, these classifications will continue shifting making early feasibility testing essential. 

Etteplan works hands-on with NVIDIA Jetson for GPU acceleration, Intel OpenVINO for portable inference on CPUs, iGPUs, and VPUs, STM32 for ultra-low-power TinyML, Hailo NPUs for high-efficiency vision workloads, and Alif Semiconductor for battery-friendly always-on sensing. This breadth allows us to benchmark platforms on performance-per-watt, thermals, bill of materials (BOM) impact, toolchain maturity, and lifecycle support ensuring each architecture fits the product’s purpose rather than the trend. 

Etteplan supports customers in analyzing data types, computing demands, and certification paths to match the right architecture to each use case, ensuring designs that are scalable, compliant, and future-ready. 

Once the right hardware architecture has been identified, the next challenge is how to prototype and scale it efficiently. Moving from development boards to production-ready modules requires balancing speed, certification, and cost. The next section explores how System-on-Modules (SOMs) and custom hardware designs help product teams turn tested AI concepts into manufacturable solutions.

From Prototype to Product: Development Boards and SOMs

A practical path to implementation follows three stages: 

  1. Prototype fast with development boards. 
    These off-the-shelf kits (e.g., Jetson Nano, STM32 Nucleo) include pre-configured environments that allow quick feasibility testing. “Development boards have everything set up. You can establish your AI work environment very fast. There’s no reason to start from scratch,” Marko notes. 
  1. Move to System-on-Modules (SOMs). 
    SOMs reuse pre-certified components, accelerating production and reducing the burden of compliance. They’re ideal for pilot runs and medium-volume manufacturing. 
  1. Customize for scale. 
    For large-scale or cost-optimized production, Etteplan supports migration from SOMs to custom hardware while preserving validated designs and certifications. 

This staged approach minimizes rework, allowing teams to validate performance early and scale confidently. While the outlined path fits heavier Edge AI use cases, not every AI workload requires specialized hardware acceleration. Many practical edge applications such as anomaly detection, sensor fusion, or threshold-based monitoring perform efficiently on standard CPUs without dedicated GPUs or NPUs. 

Etteplan helps customers evaluate when simple CPU inference is enough, and when moving to accelerated hardware brings measurable value. 

Balancing Speed, Cost & Certifications

Pre-certified modules shorten time-to-market but increase unit cost. Custom boards reduce long-term cost but extend validation cycles. Etteplan helps clients find the sweet spot between speed and scalability, advising when to invest in custom design and when to leverage off-the-shelf solutions.

Hardware selection is also linked to upcoming EU regulations like the Cyber Resilience Act and AI Act, which emphasize secure-by-design principles even at the hardware level. [Learn more about compliance under the EU AI Act – What Product Teams Must Do Now]

Etteplan’s Role in AI Hardware Design

Etteplan bridges the gap between embedded hardware and artificial intelligence. We help customers validate hardware architectures through early prototyping, using general development boards to test algorithms before migrating to optimized, custom-built designs. 

From concept and feasibility to certified deployment and lifecycle management, our experts align each project with security, cost, and performance goals.  Etteplan acts as a technology-agnostic advisor, bringing broad experience across hardware families, ecosystems, and SDKs. “We have a wide understanding of the providers and AI systems available. We can propose pre-existing systems or suggest how customers should proceed,” says Marko. 

Etteplan’s support covers: 

  • Feasibility analysis & requirement definition 
  • Comparative hardware evaluation and vendor selection 
  • Custom board design and certification support 
  • Performance optimization and lifecycle management 

Etteplan’s partnerships with NVIDIA, Intel, and STMicroelectronics and collaboration with software specialists like Ekkono will enable balanced solutions that merge AI performance, security, and compliance. 

A Framework for AI Hardware Decision-Making

Choosing hardware for AI is as much a business decision as it is an engineering one. This is a structured framework to help R&D teams make informed choices early in the process: 

  • Power budget: Can the system run fanless or battery-powered? 
  • Performance: What kind of inference speed or data volume must it handle? 
  • Lifecycle: How long should components remain available (e.g., 10–15 years)? 
  • Team competence: Are developers trained in embedded C or high-level AI frameworks like PyTorch or TensorFlow? Selecting hardware is as much about your people as your processors. Aligning hardware choice with your team’s strengths avoids unnecessary complexity and ensures faster, maintainable AI deployment. 
  • Regulatory needs: Are there specific safety or compliance certifications to consider (e.g., medical, industrial)? 

Additional Evaluation Factors include:

  • Geopolitical supply chain risk: Consider export controls or supplier-region stability. 
  • Vendor lock-in: Balance convenience of integrated ecosystems with flexibility. 

This structured approach ensures that the chosen hardware aligns with both technical goals and business constraints. 

Building Future-Ready AI Hardware and Ecosystems

Hardware design is no longer a one-time effort. As AI capabilities evolve, products must remain adaptable and able to update firmware, upgrade modules, and integrate new accelerators without major redesigns. The maturity of the surrounding ecosystem whether SDKs (Software Development Kit), compilers, and development tools determines how fast and reliably an AI model can reach devices in production.   

Embedded AI is evolving beyond single-task inference toward more advanced capabilities. Emerging trends include multimodal processing, combining vision, audio, and text, and early experiments in lightweight generative AI for constrained devices. While these features will not appear together in every product, modular hardware and mature ecosystems will help manufacturers adopt them selectively as technology advances. [Read next: AI-Empowered Products – Turning Intelligence into Value]

Etteplan helps companies plan for evolution, not just launch. By combining embedded engineering, AI architecture, and regulatory expertise, we ensure devices stay secure, compliant, and high-performing throughout their lifecycle. 

The AI hardware landscape is rapidly advancing, with each ecosystem offering unique strengths: 

  • NVIDIA Jetson: Vertically integrated GPU stack for robotics and vision AI. 
  • Intel OpenVINO: Cross-platform optimization for CPU, GPU, and NPU workloads. 
  • Qualcomm Snapdragon: Power-efficient mobile-to-industrial AI with Edge Impulse integration. 
  • NXP / STM32: Long lifecycle availability, ideal for regulated environments. 
  • Hailo & Lattice: Ultra-efficient accelerators for near-sensor AI. 
  • SiMa.ai & Alif Semiconductor: Emerging players pushing high performance-per-watt and generative AI-ready MCUs. 

We evaluate each platform for SDK maturity, toolchain stability, and developer support. For example, NVIDIA JetPack, Intel OpenVINO, and STM32Cube AI offer complete toolchains for model optimization and deployment, while Hailo and Qualcomm lead in ultra-low-power AI acceleration. Selecting hardware with the right ecosystem shortens integration time, reduces engineering risk, and accelerates go-to-market success. 

The Future of Embedded AI: From Inference to Intelligence

Etteplan is helping clients prepare for this future by designing modular, upgradeable hardware architectures that adapt as AI workloads evolve. By combining embedded design, AI architecture, and lifecycle planning, Etteplan ensures that today’s devices are ready for tomorrow’s intelligence. 

The success of any Edge AI product depends on getting the hardware right balancing performance, cost, and compliance from day one. With Etteplan’s end-to-end expertise from requirement definition to certified deployment, companies can avoid costly redesigns, accelerate market entry, and build AI devices that last. 

“We don’t just recommend chips; we help customers design the entire platform that balances cost, performance, and compliance.”

Marko P. Säkkinen

Our AI hardware consulting team ensures each design is compliant, future-proof, and aligned with evolving industry standards.

Book a Hardware Selection Consultation with Etteplan to get a tailored comparison of AI platforms for your product.